Lots of Sanding

Okay! Quick update before I go off to work: I’ve got all 7 heads and head caps casted for this beautiful boy.

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They just need all the seams and whatnot sanded and an overall buffing so we have that nice skin-like texture overall. The whole surface of the doll should be an even matte texture so that any face-up or makeup jobs, tattooing or other detail work will actually stay put. If it’s too shiny, any kind of powders and most kinds of paints will just slide around on it and make a mess.

Also, the skin should be matte because … well, that’s what real, living skin looks like!¬† That means sanding/buffing the surface of the doll in gentle circular motions with wet sandpaper or sanding pads, and a lot of patience. I just put on some nice peppy tunes and set an alarm every hour or so to remind myself to get up and stretch. ūüôā Otherwise I kind of hypnotise myself and forget to move for like three hours and then feel like I’m sixty years old all of a sudden.

More sword-related news:

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Sariel is probably ready for its plaster prototype casting! Probably? Yes, probably. I’m trying a new moulding method here. It might completely flop. And by “flop” I mean literally¬†flop. If the latex won’t hold its shape when I demould the foam prototype … well … I’ll have to re-mould it all over again. Let’s just pray that the demoulding process doesn’t destroy the foam prototype. If the latex mould doesn’t work¬†and the foam prototype is destroyed, it means I have to carve an entirely new sword from scratch and start¬†all¬†over again. I’m not gonna lie, that might result in some tears. I’ve spent over a month on this thing.

In other, other news: expired resin. Again.

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This is delamination. It’s flakiness on the surface of the piece you’ve cast. There aren’t any bubbles inside the piece. I can tell because it’s transparent and I can look inside it. It’s just the surface that has this weird frosty/snowflake pattern look. This can happen if there is moisture in the mould. (There wasn’t.) Or — you guessed it — the resin is no good.

This is the third time in as many months that I’ve gotten expired resin. Twice from Hardcore Craft and once from Hobby Point. In fact, this very resin that I’m holding in the picture is part of a replacement batch for expired resin. It’s also gone off.

This is preposterous. I don’t care how expensive shipping is from the United States to Finland, I’m buying from the manufacturer from now on. I can’t afford the wasted time. Every day I can’t work due to faulty materials costs me money. I don’t get paid for working. I only get paid when someone buys something. That means I have to be constantly making stuff. When I buy a batch of resin, I¬†have to be sure that it’s a fresh batch that is going to work. I can’t afford to waste time making plastic waste to go in the trash.

Now, it’s time to get suited up and out the door. I’ve got some plaster to pick up on the way to the workshop so we can continue making magic! Wish me luck!

It’s Possessed!

Okay, so I was trying out some resin from my local hobby shop. This resin is from Artidee, a German company. Cool. I like buying within the EU.

First thing I notice is that the hardener seems to have solidified? Oh, the package says it needs to be shaken if it’s been sitting for awhile. Okay. I shake it. Still has some flakes in it but I hope that will integrate when I mix it.

I go a head and pour it into the mould.

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It FOAMS. It foams up out of the sprue, up out of the vents, out from between the mould seams. I had to tape down the central part of the mould there because it was LIFTING it up out of the socket! I have never seen a resin do this before. It wasn’t even hot! No steam. No weird smells. Just foaming like a maddened animal.

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Naturally (or¬†unnaturally), the doll head it produced was uh … interesting. What was happening? I thought maybe it was the bit of white dye I put in the resin so I tried casting it without the dye and putting it in the ComposiMold transparent mould just to see what it was doing. Well, it still foamed, and …

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AAAAHHHHHHHHHHHHHHHHHH! Kill it with fire! WAIT NO RESIN FUMES ARE TOXIC DON’T KILL IT WITH FIRE AAAAAAAHHHHHHHHH! WHERE IS THE ACETONE? THE POWER OF CHEMISTRY COMPELS YOU! THE POWER OF CHEMISTRY COMPELS YOU! GET OUT DEMON!

It’s crackling! It’s snap-crackle-popping like Rice Krispies! It continued to pop and crackle for HOURS after it cured. Sitting there … staring at me … asking “Why was I made … why … brought into this … eternal torment … what have you … done?”

Nope. Nope nope nope nope. Screw this. I’m going back to the Alumilite where it’s safe!

I’ve contacted the hobby shop in hopes that I can get an exchange or refund. The resin has obviously expired. I’m getting awfully tired of being sold expired products. I think I might actually write to Alumilite directly and ask them if there’s a way to tell how old a particular batch of resin is and, if there’s no reliable way to determine if its spoiled or not, buy directly from the manufacturer and just eat the shipping costs from America like a chump.

What else did I play with last week in the world of goo? Well, I used Alumilite Water Clear (my favourite resin) with some white resin dye. My hope was to make use of the Water Clear’s 15min pot time to get alllll those evil air bubbles out of the cast.¬† Now, this worked well with a wee bit of dye. (Less than 1 gram.)

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The one on the right there is how it came out. A kind of ghostly, ethereal whiteness. Slight translucence at the tips of the ears and just around the thin parts of the eye sockets. Cool! Buuuut not what I was supposed to make. I’m¬†supposed to be making opaque white heads! Okay so I tried it with about 2-3 grams of dye.

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Annnd it didn’t cure. See that sticky, goopy, melted-marshmallow stuff? Yeah. Uncured resin. And it’s exactly as sticky and messy as it looks. I have used a total of 3¬†litres of acetone cleaning up my experiments this past week.

It’s been a frustrating week guys. A¬†very frustrating week. I ‘m just going to muck with my Sariel sword and witchlight prototype until my new shipment of white ALUMILITE RESIN comes in. No more messing around. We’re going to do this thing right.

Oh, uh, if I don’t post again in a week, please send an exorcist. The doll head probably got me…

Making Headway

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Here’s the back of Malachai’s head with Lost Chronicles’ logo loud and proud. Isn’t it a lovely design? The edges are rough cause it’s popped fresh out of the mould with no sanding just yet. That comes later. Busy busy busy!

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They’re multiplying … o_o Taking over the workshop! Somebody help before they —

Hehe just kidding. They’ve been mostly well behaved. Mostly. I’ve had some odd bubble issues to the degree that I actually had to alter the mould and give more room for the gas to escape from the resin. All of the bubbles occurred right at the top of the mould so at least fixing them should be reasonably easy. Well … as easy as manually filling the tiny voids with tiny amounts of mixed resin and then sanding it back down flat so no imperfections remain.

In fact, I was just about to start that process when …

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What the heck is this?! This is the Part B jug of my white resin. It has chunks in it like orange juice pulp! How? Why? Dammit I can’t use this! I will have to contact the seller and figure out what’s going on. Ugh!

In the meantime, I will be exploring other options. This resin sets in only two minutes. That’s clearly not enough time for all the air to get out despite the mould being very well vented. I’m looking at the very real possibility of having to use a different resin that sets more slowly … which probably means casting all those heads over again. -_- But¬†if that’s what I have to do, I will do so at my own expense, as per usual. I have a policy of not making customers pay for my mistakes.

Now, despite my adventures in Doll Land, yes I do still make swords everybody, don’t panic. In fact, I have two lovely Clariel swords waiting to be purchased on my Etsy shop.

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Now I’ve got to poke my resin seller to see what’s wrong with the stuff they sold me and get to the workshop to do some more experimentation. Wish me luck!