Yep. I’m still hacking away at this project. I’m frustrated, but also very, very stubborn. I managed to mess up my first casting of the year and ended up having to clean uncured, sticky resin goo out of my mould. Hopefully that was just a derp in measuring the quantities of part A and B.
Yesterday, I had a bit of excitement while re-doing that casting. When I started pouring in the resin, it began leaking out of the mould. I realised I had not tied the cord around it tightly enough. Now, because the resin had already been mixed and I had only about 10 minutes left before it gelled, I couldn’t go pull the box of ties down from the shelf, fish out the ball of string, wind it around tight and cut it before the whole operation was ruined.
I stood there, holding onto both sides of the mould, pressing them together, trying to problem solve on the fly. Aha! If I could run into my dust tent, grab a clamp, and get back before too much resin leaked out, I could save the casting! So I did. I dashed into my dust-containment tent, grabbed the first clamp I could get my hands on and ran back to the mould.
Yes, the first clamp I could get my hands on … was about 3 times bigger than the mould itself. LOL! You gotta do what you gotta do eh?
Well, it stopped the leakage sure enough! Today, we will see if the resin cured and, if it did, if the casting will line up correctly with the other half of the witchlight. If it does, I can install the magnets and get to work on the electronics!
If it doesn’t … uh … well I learned something from the experience? Yeah, it will be back to the drawing board for the witchlight project. Well, if it was easy, it would already be available on the market. It isn’t. I know because I want one and I’ve hunted everywhere. I think my company motto is going to be: “Screw it; I’ll do it myself.” Hahaha!
Hello everyone! I’ve just shipped out what is probably the most gorgeous Clariel style blade I’ve ever made. It took me a little over a week from start to finish. Remember when it took me 3 – 4 weeks to make sword?!
I’m so pleased with how far I’ve come with my crafting. It’s been a long and frustrating journey with big bites taken out of it for illness and surgery. Life doesn’t always cooperate with what we want to do. We all do the best we can.
I continue studying, experimenting, and swearing at my tools to bring you better and better artwork.
About the piece: This shadowhunter requested only the angelic rune on the handle, a black wrapping, and a frosted finish on the blade.
The snap closure on the wrap is the tiniest I’ve ever used so it’s quite difficult to spot if you don’t know what you’re looking for. I decided to shape the leather flap (which covers the light fixture) in two separate pieces and adhere them together. This resulted in a covering that conforms to the shape of the handle much better than forcing a single piece of leather to go over multiple curves.
If you want your very own Clariel, you can pop over to my Etsy shop and get one made for you. Please note: I go on holiday at the end of this week so your sword will come to you in the new year if you order now. 🙂
That’s all from me for today. Thanks for stopping by!
Quick update on Clariel before I go running off to the workshop again. I’ve been super busy with the holidays coming up.
I’ve already got the sanding, the other rune carved on the other side, and the base coats of paint on the handle … but I forgot to take a pic before I left the workshop last night. Sorry! Super busy! Thanks for stopping by! Gotta run now.
Hey guys! I’ve been out of commission for 6 weeks with this stupid surgery thing and I can’t tell you how happy I am to be back in the workshop! As soon as the doc cleared me for active duty I hopped on the train, headed directly to the shop, and cast a brand new Clariel.
I was worried about getting back into the swing of things. Would I need some time to get back in the game?
The resin behaved. The vacuum pump behaved (even though I really should probably change that oil …)
This is probably the fewest bubbles I’ve ever had in a casting and they were all pinhole surface bubbles, easily buffed away with a little sanding. To say that I’m pleased with the results is a huge understatement.
Here it is all trimmed and with its first couple rounds of sanding. I’m starting to leave the handles rough so the adhesive and epoxy putty has a better surface to grip to. I can’t wait to see how it’s going to turn out!
Thanks for stopping by my page. Hopefully updates will be regular again.
Hello everyone! Sorry I’ve been quiet. I’ve been struggling with various things. Briefly: illness (I’m better now!), research (you don’t wanna see pics of me reading; BORING), annnd finding out that my new tiny workshop is too hot in the summer for me to do my work properly or be at all comfortable.
I’m hunting for solutions to that last problem there. Looking for a new workshop, or a house to rent that has a garage or some outdoor space I can work in, or an air conditioner at a reasonable price, or a refrigerator to at least keep my silicone and resin at a proper working temperature. It needs to be about 21 to 23 degrees. My workshop is currently 27 degrees so everything is curing way too fast.
I have a wee electric cooler, but it drips water continuously from its cooling fins inside. So much so that it actually grew mold on the wooden backing of my thermometer that I had in it.
That’s no good. 1. I’m allergic to mold, and 2. urethane resin is really really sensitive to moisture. It can’t sit in a puddle and then be expected to work.
NEXT! I am currently moulding a brand new witchlight model.
At this point, I have the silicone done and an outer jacket made of the usual burlap and plaster. I’m practising the brush-on method of silicone moulding even though this piece is clearly small enough to get away with a pouring mould. Practise is important to refining technique and I can’t let the opportunity go to waste!
The benefit of the brush-on method is that you can use less silicone which is crazy, crazy expensive. The downside is that you have to make a hard jacket to keep the mould stable because it’s going to be thinner and clamping it can squish the mould. The other downside of brushing on is that there’s a risk you won’t get the silicone into all the little details of the piece you’re working on, especially if there’s undercuts or weird textures.
I will find out today if it worked all right! I’d show it to you now but someone forgot to take a picture of it. I blame Cool Kevin.
NEEEEXT! I’m conducting experiments on different types of resins and epoxies in an effort to find a cheaper material to make my swords. I’m using a little silicone skull mould for the test.
Okay so this is TFC EP Casting Resin Epoxy from TrollFactory. I have tried casting witchlight parts, roses, and this skull here with it. All of them had at least part of the casting fail to cure. This test actually damaged my mould. It will be disposed of. Maybe some people can get it to work but I find it far too finicky. That, and it comes out a pale pink, making it unsuitable for swords or witchlights.
This little fail is made of ZDS epoxy resin. I discovered that I accidentally added the wrong amount of hardener so while it did harden completely, it also went bonkers all over the outside. I tested it again adding the correct amount of hardener this time!
Well! What do you know? It works better when you follow the instructions! The better version still has some bubbles and flaws in it though and this presents a problem. In order to ensure that there won’t be bubbles, I’d have to put it into my pressure pot while it’s curing. But it needs to be kept at 70 degrees while it’s curing or it won’t harden fully. How to keep it warm while under pressure? I don’t know! And that really won’t help with the swords because I don’t have a pressure pot big enough to fit a sword inside it.
The next test is going to be using polyester resin. I really don’t want to, because it smells bad and wearing my respirator all day is stuffy and annoying. But I don’t really see another option at this point. I literally cannot afford to lower my prices any more than what they’re at now unless I turn to a less expensive material.
It’s a difficult situation. I want to make my stuff more affordable to more people so everybody can have the pretty things they want but ultimately, I also have to pay rent on the workshop, buy materials to make the art, advertise my stuff so people can actually find it, and also … y’know, eat food. Otherwise, none of this can happen at all.
Things have been crazy. Haven’t had time to post. Sorry!
Here’s a sneak preview of the sea and sky sword I’m working on.
Added a little white froth to make it look like a cresting wave. I like it! We’ll see what the photographer’s schedule is like for this week and try to get everything ready. Still need to hook up the LED and do the wrapping.
Yes I am working on witchlights! I’m having problems getting the two halves to line up and not look super obvious. I want it to look real dangit!