BIG update (many pics!)

Hello everyone! Sorry I’ve been quiet. I’ve been struggling with various things. Briefly: illness (I’m better now!), research (you don’t wanna see pics of me reading; BORING), annnd finding out that my new tiny workshop is too hot in the summer for me to do my work properly or be at all comfortable.

I’m hunting for solutions to that last problem there. Looking for a new workshop, or a house to rent that has a garage or some outdoor space I can work in, or an air conditioner at a reasonable price, or a refrigerator to at least keep my silicone and resin at a proper working temperature. It needs to be about 21 to 23 degrees. My workshop is currently 27 degrees so everything is curing way too fast.

I have a wee electric cooler, but it drips water continuously from its cooling fins inside. So much so that it actually grew mold on the wooden backing of my thermometer that I had in it.

Ew.

That’s no good. 1. I’m allergic to mold, and 2. urethane resin is really really sensitive to moisture. It can’t sit in a puddle and then be expected to work.

NEXT! I am currently moulding a brand new witchlight model.

It’s a rock!
Or is it?
Into the moulding box it goes!

At this point, I have the silicone done and an outer jacket made of the usual burlap and plaster. I’m practising the brush-on method of silicone moulding even though this piece is clearly small enough to get away with a pouring mould. Practise is important to refining technique and I can’t let the opportunity go to waste!

The benefit of the brush-on method is that you can use less silicone which is crazy, crazy expensive. The downside is that you have to make a hard jacket to keep the mould stable because it’s going to be thinner and clamping it can squish the mould. The other downside of brushing on is that there’s a risk you won’t get the silicone into all the little details of the piece you’re working on, especially if there’s undercuts or weird textures.

I will find out today if it worked all right! I’d show it to you now but someone forgot to take a picture of it. I blame Cool Kevin.

Dammit Kevin!

NEEEEXT! I’m conducting experiments on different types of resins and epoxies in an effort to find a cheaper material to make my swords. I’m using a little silicone skull mould for the test.

Let’s see what we ha … ew.
He’s having a real bad day.

Okay so this is TFC EP Casting Resin Epoxy from TrollFactory. I have tried casting witchlight parts, roses, and this skull here with it. All of them had at least part of the casting fail to cure. This test actually damaged my mould. It will be disposed of. Maybe some people can get it to work but I find it far too finicky. That, and it comes out a pale pink, making it unsuitable for swords or witchlights.

Well … it LOOKS cool but that’s not what I wanted.

This little fail is made of ZDS epoxy resin. I discovered that I accidentally added the wrong amount of hardener so while it did harden completely, it also went bonkers all over the outside. I tested it again adding the correct amount of hardener this time!

Well! What do you know? It works better when you follow the instructions! The better version still has some bubbles and flaws in it though and this presents a problem. In order to ensure that there won’t be bubbles, I’d have to put it into my pressure pot while it’s curing. But it needs to be kept at 70 degrees while it’s curing or it won’t harden fully. How to keep it warm while under pressure? I don’t know! And that really won’t help with the swords because I don’t have a pressure pot big enough to fit a sword inside it.

The next test is going to be using polyester resin. I really don’t want to, because it smells bad and wearing my respirator all day is stuffy and annoying. But I don’t really see another option at this point. I literally cannot afford to lower my prices any more than what they’re at now unless I turn to a less expensive material.

It’s a difficult situation. I want to make my stuff more affordable to more people so everybody can have the pretty things they want but ultimately, I also have to pay rent on the workshop, buy materials to make the art, advertise my stuff so people can actually find it, and also … y’know, eat food. Otherwise, none of this can happen at all.

Wish me luck with it eh?

Small reminder that I have a Clariel sword for sale.

Author: Ethan Kincaid

Ethan Kincaid was born in 1985 in Ontario, Canada. He graduated from Carleton University in Ottawa with a degree in Linguistics and a minor in Japanese Language. After finishing his education, he settled down there with his wife Kaitlyn and became a full-time writer. In 2011, he moved to Montreal and discovered its vibrant writing culture. In 2015, Ethan moved to Helsinki, Finland with his wife; he works as a creative craftsman and part time author. The greatest joy in his life lies in helping others find venues for their own personal expression.

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