Hm, does that shape look familiar? I sure hope so!
This blade is a re-imagining of what the Morgenstern short sword might look like if it had been crafted from adamas. The Shadowhunter who ordered it specified which runes she liked and we put our own spin on the piece. I think it came out rather well.
So exactly how hard is it to engrave on a curved piece of acrylic with no router or CNC milling machine? Well, on a scale of 1-10 it’s somewhere between 12 and crying in the fetal position. See, the lovely thing about automatic machines is that they are very stable and they don’t get tired. Hand-engraving with the Dremel tool requires the craftsman to hold his body and arms perfectly rigid and force the tool to stay in one place when all it really wants to do is skitter off into Narnia.
The other challenge was cutting 90-degree angles and sharp corners. I have a Dremel tool, a Bosch multi-tool, and Chewie my faithful belt sander. So how do we get these kind of angles?
30% creativity, 70% tenacity, and 112% profanity.
Needless to say, Heosphoros challenged me and pushed me to my limits.
I think it came out pretty nice though. 😉
The pommel is actually made of pine but thanks to the wonders of paint and a really nice high-gloss sealer it not only looks like metal but also feels like it too. It’s pretty fun to watch people run their fingers over it and then, perplexed, ask “what’s it made out of?” I figure that if you can’t really tell even after touching it, I’m doing a decent job.
The runes themselves are inlaid with liquid acrylic (yes the stuff that smells like Satan’s personal urinal when it’s curing) and then inlaid again with a semi-transparent lacquer. I had to do this for two reasons: #1 It’s impossible to smooth out the tool marks from the engraving without using the acrylic because I don’t have a CNC milling machine or laser cutter, and #2 the acrylic is so clear that they were too hard to see without adding some opacity.
Hopefully you’ve enjoyed this post. Sorry it’s been a long while between updates. I’ve been pretty busy and now you can see what I was working on!
Haha take that demons!
Hopefully, it won’t be so long between posts next time. I’d like to give you a wee presentation on some product testing I’ve been doing and some neat ideas I have for future creations.
That’s all from me for now. I’ve got to dash off to the workshop and get started on the next sword. Until next time, stay safe out there Shadowhunters.