Trying New Things

Hi guys! In spite of the heat, I’m still trying to get stuff done. I managed to get most of the way finished one of the Clariel swords on my table. It just needs its protective glossy sealant and the strap around the handle.

IMG_2784[1]

 

That’s a handle made of Milliput. Milliput is a two-part epoxy paste. You smoosh it together, knead it thoroughly, and do whatever it is you want to do with it. It’s a lot like modelling clay in consistency. After 3-4 hours it sets hard as a rock. Much more solid and robust than the polymer air-dry clay I’ve been using before.

The downside to Milliput is that because it’s so much harder, it takes longer to shape, sand and polish. The paste is stiffer and harder to mould than softer clays so I have to do some shaping with the Dremel tool after it’s set and then sand those tool marks away before I can begin polishing. It’s also harder to engrave. It’s also a bit more expensive than the air-dry polymer clay.

In addition, any patching of gaps or fine details that I want to do with the Polymer clay (which is softer and easier to accomplish these things with) has to be done after polishing the Milliput. Milliput is hard enough that I have to wet-sand it to smooth and polish it if I want to work with any kind of speed. But the air-dry polymer clay softens with water and can become crumbly before its had its protective coats of paint and sealer put on it.

So the procedure has to go like: Mould handle with Milliput. Wait 4 hours. Shape with Dremel. Wet-sanding. Install leather flap for the light cavity. Smooth over any seam-lines with polymer clay. Dry-sanding. Install magnet closures. Engrave. Paint. Paint. Paint. Seal.

Do I like this procedure? Uhh … I’m still working on tinkering with it. But I do like the structural hardness of the Milliput and will definitely be keeping it on hand for anything that needs reinforcement. I totally recommend getting some to play with. It’s fun!

IMG_2781[1]

 

Here’s a different style of Milliput handle I also tried out. I wanted it to be all one piece so I could slide it on and off the sword to change the light battery when needed. Buuuut Milliput bonds with resin. On the one hand: that’s great! I can put stuff on my swords and be 100% sure it’s not going to come off. On the other hand: I wanted it to come off.

I even put a layer of liquid latex all over the handle before I started moulding the Milliput on. But Milliput forms itself absolutely perfectly to the object you’re sticking it on, so it formed an air-tight suction seal that I couldn’t pull free. I had to cut out a section of the front to do a conventional leather-flap for the light cavity.

IMG_2780[1]

Of course that broke the suction seal. And it came off just like I originally wanted to but far too late. I had already altered the design by slicing a section out of the front. GAH! That was a frustrating day guys!

But now it’s all epoxied into place and smoothed and patched. Ready to have its flap adhered in place

Will I be at the workshop today? I don’t know! I was supposed to have an air conditioner delivered to my apartment last week and they didn’t come. 😦 So I have to figure out if they’re coming today or not and if they are, I have to stick around and wait. But I won’t be doing nothing. I received my electrical components for the witchlights last week so I can begin tinkering with that until my AC arrives. (Hopefully.)

Wish me luck guys!

I’m Melting!

Okay, so, it’s really freaking hot in my workshop. Still. It’s been a couple weeks or so of 30C, in Finland. What the crap?! I didn’t move within spitting distance of the Arctic Circle for this garbage! Rawr!

IMG_2765[1]
Pls send ice cream.
I’m going slightly bonkers. Still trying to get work done. Somehow. I stand directly in front of the fan and wear a cooling vest so I don’t lose quite as much water via sweat but it’s a daily struggle. Just trying to keep my head clear enough to work without messing things up. Gah!

But the good news is I am well on my way to completing my latest couple of swords (the ones I saved and made gorgeous with the crazy resin glaze experiment). I’m also trying a new product (new to me anyway) called Milliput for the handles. It is a two part epoxy paste that hardens into a very strong plastic in about 4 hours. I absolutely love it so far! Today I’m going to be sanding off all the lumps and bumps and smoothing it into the shape we all know and love. 🙂

More exiting news! I have just ordered the electronic components for the new witchlight design I’m working on! I have many hurdles to overcome with this project which is why it has taken so long. Several of you have requested witchlights and I have not forgotten you! Let me just run over the problems I’m trying to solve:

  • How to hide the electronics inside a transparent substance?
  • How to make the electronics as small as possible?
  • How to conceal the on-off switch?
  • How to conceal the opening? (You’re going to have to change the battery sometime…)
  • How will it open and close?
  • How will the on-off switch work? (Touch? Click? Slider?)
  • How can I keep costs as low as possible so people can afford them while still managing to pay rent on my workshop?
  • How do the Iron Sisters work in a freaking volcano when I can’t even concentrate at 30C?

All this and more on the next episode of What the Crap am I Doing?! Stay tuned.

A New Look!

Whoa! Dude! What happened to the site? Don’t panic guys; I changed my logo. Everything’s still here.

I took a recommendation from a friend to check out Turbo Gold Media  to get my very own logo designed for me. I liked the work they did on her logo so much that I decided to give it a whirl. I was immensely pleased with their services and I found their prices to be quite reasonable for the quality I got. They’re very quick and responsive and took my feedback seriously.

InkbladeStudC12a-A04bT01a-Z

I felt the need to change my logo because the old one didn’t really fit the direction my company was going. Originally, it was my plan to make a career of both writing novels and making cool costume props. Well, it turns out that making costume props is a heck of a lot more work than I thought and takes almost all the energy and time I have and I still don’t get everything done that I need to. On top of that … well … books just don’t sell. I don’t really care about worldly riches but I do need to eat and pay rent.

So, yes I still write, but it’s a hobby now. It was a brutally difficult decision to make but I had to be real with myself and admit that it was time to adjust my priorities. Maybe once I can afford to hire an employee or two to help me out and I don’t have to do everything myself, writing will be able to take a bigger role in my life. Until then, I need to focus on improving my prop-making business and get a stable income so things aren’t so financially tight for me.

Running a company is hard guys! O_o

Enough yammering about my new pretty picture! What’s up in the workshop? Well! I had a crazy failure in casting a couple of swords. I think the resin got contaminated or is a little too old or quite possibly the heat/humidity is too high in my workshop right now. It’s 30 degrees Celsius and because there is no air conditioning, I have no way to bring the temperature down.

Either way, I had this bizarre snowflake-pattern delamination on two swords.

IMG_2743[1]

Now, that would be rather cool if it was what I was going for, but since I wanted crystal clear and perfectly smooth … nope. Bad news for me. 😦 As you can see (maybe) there’s a bajillion little bubbles there and each one has flaky resin coming up around it in a flower/snowflake pattern. Boo!

What to do? I didn’t want to waste all that resin. So I sanded the swords as best I could manage to get alllll those little air bubbles and flakes off the surface. I got it as smooth as I could and then tried something weird: I mixed some glazing resin (the stuff you normally use to seal a painting or piece of wooden furniture) and carefully dribbled it down the sides of one of the swords until it was completely coated and left it hanging to dry.

It was an unconventional solution to be sure, but desperate times call for desperate measures. Either it would work and the sword would be saved, or I would have to admit defeat and throw it away. And you know how crazy I get over wasted plastics!

IMG_2751[1]

Whoa. Just whoa.

Why did I never think to do this before!? That is the clearest, smoothest, most pristine finish I have ever been able to get on a sword EVER. I cannot wait to get back to the workshop today to handle it and inspect it now that it’s all cured.

What do you guys think of it? I mean … this is more than crystal clear. It looks like a liquid that just decided to hold the shape of a sword! Should I offer this option as a possible finish you could choose for your blade? What should I call it? Ahhhh I’m so excited! I gotta go to the workshop now and give this beauty a handle!

Back from Vacation

So I’m back from Estonia! I don’t think I mentioned I was going on vacation. Sorry. I was so excited to visit Tallinn for the first time that I just kind of ran out the door.

I finished off another lovely Clariel sword. It arrived in Germany safe and sound and now has a loving home.

IMG_2725[1]

I’d like to take a brief moment to talk about my packaging methods just in case anyone is curious. My blades are always packaged in materials that are bio-degradable, recyclable, or re-usable because I am committed to making my company as eco-friendly as possible.

IMG_2727[1]

When you open your package, you will find unbleached brown paper used for filling voids in the box (so the contents don’t rattle around inside). The sword is wrapped snugly in a fleece baby blanket, all tied securely with a ribbon. The colours of the blanket and ribbon may vary but my wrapping method is always the same.

Even though I work with plastics and craft things with plastics, I don’t want any plastic waste products. The way I see it: you’ll want to keep the sword forever, but not the packaging. So why should the packaging last forever? It shouldn’t! It should go back into the earth and continue the natural cycle of the environment.

Okay, enough jabber about tree-hugging stuff LOL! What’s up for this week? Well, I made a new mould jacket for my Clariel mould annnd … it doesn’t quite fit snugly enough so I have to trim it down a bit. I have to go find out how badly it leaked. Not looking forward to it. Yuck. But at least I had it wrapped up in plastic just in case it failed so it didn’t go all over the floor. It shouldn’t take too long to fix. Hopefully. Wish me luck!

Another Lovely Clariel

I’m almost finished crafting the third Clariel I made with my first mould. I’m very pleased with how this beauty came together. Gave me no trouble at all. My crafting technique is getting smoother and faster. Yay for practise!

IMG_2721[1]

What’s next from the Inkblade Studios? Well, I continue to work on my crazy bucket experiment. Once I’ve confirmed whether or not it works, I can move on to creating a brand new model of sword! Or … will it be a witchlight? Or maybe a stele?! Ahhh help me decide!

The Mothermould!

Woohoo! This has been a crazy exciting week. I stubbornly went back for another try at the mother mould for Clariel. I was terrified that I’d fail once again and have wasted over 100 euros on silicone.

IMG_2666
Well … it’s smooth, but is it cured?

I was especially nervous because one spot was a bit of a different colour and firmness than the rest.

IMG_2668
Poke poke. Hello? 

But it wasn’t sticky and my finger didn’t sink into it soooo, let’s get it out of the moulding box.

IMG_2673
A fine looking silicone sandwich!

Well it looked like it was all okay. But I would only be able to know for sure by separating the two halves. This was the moment of greatest tension. The moment of truth! Would it be sticky inside? Would it have somehow cured to the other half, trapping the model sword inside?! I didn’t know. I’d have to open it and find out.

IMG_2675
Here goes nothing …
IMG_2676
SUCCESS!

It cured! It cured all the way through and didn’t do anything crazy! I can’t tell you the relief I felt. That was so much work to get it right and my mistakes were not cheap but it all paid off.

IMG_2688
All cleaned up and ready for a mould jacket!

Ahh, there it is. That’s exactly what I wanted. I really needed that win. it fits together just perfectly. No weird gaps. No bubbles. No cracks. Hurrah!

Now on to the mould jacket! This mould is too wobbly to support itself indepedently so it needs a “cast” around it to keep it from popping open or deforming when I pour the resin in. Imagine it like a body; right now, it needs bones so it can stand up. 🙂

I tried some really gross-smelling plastic stuff.

IMG_2692
Uhhh …

And it hardened before I was done working with it! well that’s useless.

So I gave my dear mould a nice, relaxing mud-mask.

IMG_2695
I thought it looked stressed out. This’ll help.

Really, though, that’s hobby concrete smooshed into layers of burlap cloth. I’m hoping it will be strong enough when dry to not crack or crumble. We’ll have to see! This is how I left it last Friday night so this morning I will check on it and see how my experiment went. Don’t worry! I’m not out of ideas yet!

I have determination! I have sisu! And if that doesn’t work, I have coffee.

Round Two: FIGHT!

I know, I know, I haven’t got any new pictures for you today. Bad Ethan! 😦 I was so busy getting the mould box reconstructed that I forgot to take a photo of it! I’ll make it up to you and take lots of photos of the process today. Forgive me?

I got my order of silicone in at the end of last week and I am ready to have a rematch with the half of the sword mould that cured too fast! Everybody cross your fingers, toes, and eyeballs for me and hopefully we’ll have a brand new mould ready to rock by tomorrow.

Are you excited? I’m terrified! Let’s go! ADVENTURE! 😀