No I’m Not Dead Yet

Hi everybody! Just a quick update to let you know that I haven’t vanished. Yes I am still making swords and shiny things. I was in the hospital for a bit and I’ve been recovering from surgery. There’s nothing to fret about. It was all planned for and not an emergency of any kind. I’m not sick with anything.

Just getting that out of the way. So, if you’ve sent me an email, I’m not ignoring you and I’ll reply as soon as I have some time. I plan on digging though my inbox tomorrow.

I have now completely finished chewing through my backlog of orders from last year when I had to go workshop hunting on short notice. Big thanks to all the Shadowhunters who waited so patiently for their swords! You guys are the best. ❤

So what’s next? Next is going to be a big research and development phase for me. I have some exciting new ideas about witchlights and I need to nail down exactly how I want to do the electronics. I’m also going to be doing some experiments with resin casting in hopes that I will be able to make more swords more quickly.

I hate only being able to make roughly 24 swords per year. It’s just not fair to all the people who want them. It’s also not fair to me because … well that’s just not enough sales to keep my business up and running. But because I literally cannot make them any faster carving them one at a time with my power tools, my strategy and techniques are going to have to change.

I have two choices: Carve them with a CNC router or cast them in resin. Both of these options have serious challenges and steep startup costs. CNC machines are rather high-tech. They’re also noisy and dusty. Resin, on the other hand can give off really stinky fumes and it’s hard to get the stuff to cure perfectly without any bubbles or blemishes.

First, I’m going to try the resin. I’ve got some experience with moulding and casting things so I’m slightly more confident in those skills than I am with my computer programming. I will be getting my hands on some Alumilite resin as I’ve heard it doesn’t smell like Satan’s personal urinal. If it cures nicely and the fumes aren’t intolerable, then AWESOME, we have our solution to the production problem. If it doesn’t work …

Then I’ll go ahead with my first plan of building a CNC machine and continue being the crazy, crazy weirdo who carves sculptures out of plastic.

Wish my luck with the rest of my recovery and explorations into new creative territory!

Stay safe out there Shadowhunters.

Testing Products & Trying New Things

Hi folks! As promised, I wanted to give an update on things I have in the works and talk a bit about how I do research.

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Here’s a peek at my desk where I’m testing new products I haven’t used before. This is a scrap piece of acrylic that I’ve milled a few grooves in the top and applied some different coatings to see how they behave.

I found while I was making Heosphoros that the engravings on the blade needed some more opacity to stand out from the rest of the blade. But I couldn’t just paint any old substance into the grooves without knowing if it would stay there or melt the acrylic or crack … You get the idea. As you can see, the different substances have different opacity, different thickness, and different texture.

The varnish didn’t work at all. It just rubbed off when I touched it. The faux snow was ridiculously hard to work with and ended up really chunky. The … Glitzershnee? Don’t ask me to pronounce that. I can’t speak German. Anyway #2 was pretty cool but dried kind of soft. #1 was a kind of lacquer for colouring stained glass but I accidentally picked up the crystal clear stuff instead of the white. (#5 is the white stuff which turned out to be too opaque)

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So what ended up working the best? The liquid acrylic (which smells like the Devil’s personal port-a-potty) and a semi-sheer nail polish with mica particles in it for a very fine glitter. Gosh, it would have been great to know that before I spent 30 euros and several hours poking a piece of plastic with weird goo. Ha! But that’s just the way it goes. I still have to test stuff before it goes on the final product. Even the nail polish. Different companies use different chemicals to produce their stuff so you can never be sure if something will play nicely with the acrylic. There are SO MANY kinds of plastic guys. o_o So. Many. And by the end of my life I’m sure I will have smelled them all.

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So I’m working on a witchlight… It’s more complicated than I thought it would be. It’s really hard to get the right stiffness so that it lights up when squeezed so I’ve been thinking of a completely different way of engaging the light switch. The one you see here is 100% silicone and there’s a big ol’ air pocket around the light inside so it’s a no-squeezy. I have to actually fish the light out of the thing to turn it on and off. Too inconvenient. Plus I hate that the light rattles around inside. It really takes away from the “magic” effect.

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Plus … WHY THE H-E-DOUBLE HOCKEY STICKS DID THE SILICONE CURE TO THE ALUMINIUM FOIL?! Ugh. Maybe because some derpface forgot to give the foil a coating of petroleum jelly before plopping the silicone on it. Silicone is confusing guys. I’m just sayin’. Chemistry class did not prepare me for this.

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Anywho I do like how the opening is pretty well hidden until the silicone is squeezed and then it opens up like one of those rubber froggy coin purse things. It’s progress toward a witchlight I’d actually be pleased to sell. It’s not there yet, but the experimentation taught me a lot about the way silicone behaves and what it’s capable of.

I went out and purchased some actual powdered mica to mix into the silicone/plastic/whatever I end up making these things out of because I found that when the light is off, it doesn’t look so much like a rock as I would like it to. In fact, my first attempt at the silicone witchlight ended up looking like a big white booger or maybe somebody’s pet slime. … actually I might put googly eyes on it and just keep it as my shop mascot. Ha!

As I’ve said before and I’m sure to say it a hundred times more: art is about 90% problem solving. You get an idea, and then you have to figure out how to make it real. The other 10% is kind of a mix between stubbornness and insanity.

That’s all from me for now folks. I’ve go to get my butt to the workshop and polish up a Jahoel. See ya later!