Working on Witchlights

Yep. I’m still hacking away at this project. I’m frustrated, but also very, very stubborn. I managed to mess up my first casting of the year and ended up having to clean uncured, sticky resin goo out of my mould. Hopefully that was just a derp in measuring the quantities of part A and B.

Yesterday, I had a bit of excitement while re-doing that casting. When I started pouring in the resin, it began leaking out of the mould. I realised I had not tied the cord around it tightly enough. Now, because the resin had already been mixed and I had only about 10 minutes left before it gelled, I couldn’t go pull the box of ties down from the shelf, fish out the ball of string, wind it around tight and cut it before the whole operation was ruined.

I stood there, holding onto both sides of the mould, pressing them together, trying to problem solve on the fly. Aha! If I could run into my dust tent, grab a clamp, and get back before too much resin leaked out, I could save the casting! So I did. I dashed into my dust-containment tent, grabbed the first clamp I could get my hands on and ran back to the mould.

Yes, the first clamp I could get my hands on … was about 3 times bigger than the mould itself. LOL! You gotta do what you gotta do eh?

Well, it stopped the leakage sure enough! Today, we will see if the resin cured and, if it did, if the casting will line up correctly with the other half of the witchlight. If it does, I can install the magnets and get to work on the electronics!

If it doesn’t … uh … well I learned something from the experience? Yeah, it will be back to the drawing board for the witchlight project. Well, if it was easy, it would already be available on the market. It isn’t. I know because I want one and I’ve hunted everywhere. I think my company motto is going to be: “Screw it; I’ll do it myself.” Hahaha!

Wish me luck?

Custom Clariel

Hello everyone! I’ve just shipped out what is probably the most gorgeous Clariel style blade I’ve ever made. It took me a little over a week from start to finish. Remember when it took me 3 – 4 weeks to make sword?!

I’m so pleased with how far I’ve come with my crafting. It’s been a long and frustrating journey with big bites taken out of it for illness and surgery. Life doesn’t always cooperate with what we want to do. We all do the best we can.

I continue studying, experimenting, and swearing at my tools to bring you better and better artwork.

About the piece: This shadowhunter requested only the angelic rune on the handle, a black wrapping, and a frosted finish on the blade.

The snap closure on the wrap is the tiniest I’ve ever used so it’s quite difficult to spot if you don’t know what you’re looking for. I decided to shape the leather flap (which covers the light fixture) in two separate pieces and adhere them together. This resulted in a covering that conforms to the shape of the handle much better than forcing a single piece of leather to go over multiple curves.

If you want your very own Clariel, you can pop over to my Etsy shop and get one made for you. Please note: I go on holiday at the end of this week so your sword will come to you in the new year if you order now. 🙂

That’s all from me for today. Thanks for stopping by!

Almost Done

Quick update on Clariel before I go running off to the workshop again. I’ve been super busy with the holidays coming up.

Leather flap formed, interior painted a nice reflective white, ready to be glued on.
Starting the rune carving. Yes, I do it all by hand.
Carved and pressed. Now for the epoxy putty handle.
Sculpted, clamped and curing. Yessss.

I’ve already got the sanding, the other rune carved on the other side, and the base coats of paint on the handle … but I forgot to take a pic before I left the workshop last night. Sorry! Super busy! Thanks for stopping by! Gotta run now.

Back in Business

Hey guys! I’ve been out of commission for 6 weeks with this stupid surgery thing and I can’t tell you how happy I am to be back in the workshop! As soon as the doc cleared me for active duty I hopped on the train, headed directly to the shop, and cast a brand new Clariel.

I like big clamps and I cannot lie …

I was worried about getting back into the swing of things. Would I need some time to get back in the game?

It looks like a creepy but happy fish.

The resin behaved. The vacuum pump behaved (even though I really should probably change that oil …)

Yaaaaassssss

This is probably the fewest bubbles I’ve ever had in a casting and they were all pinhole surface bubbles, easily buffed away with a little sanding. To say that I’m pleased with the results is a huge understatement.

Here it is all trimmed and with its first couple rounds of sanding. I’m starting to leave the handles rough so the adhesive and epoxy putty has a better surface to grip to. I can’t wait to see how it’s going to turn out!

Thanks for stopping by my page. Hopefully updates will be regular again.

Clariel is On Sale for Christmas!

I have two crystal-clear, LED-equipped Seraph Blades in my Etsy shop for only 370 Euros each! Is one of them for you? Regular price is 415 Euros so if you want reaaaally want one, this is your best chance.

Black Friday Sale

Hey everyone! Thinking about a seraph blade for Christmas? I’ve just put my Shadowhunter swords on sale for Black Friday! Yaaay!

Check out my Etsy shop and grab them before they’re gone!

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Get ‘r Done!

Yeah! I’m chewing my way through projects at the workshop. I’d love to be making progress faster but my goodness I will accept just moving forward as a success!

What have I got for you this week? Let’s have a look. I’m finally getting some perfect casts with the Malechai heads. Finally.

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Dude that doesn’t look perfect. Well of course it doesn’t. The crud you see at the top of his forehead there is a bubble-trap. I had to make an extra-large one there because this resin hardens so crazily fast that I have to provide extra room for the bubbles to go. They just can’t escape the mould before the goo hardens. The blips on his ears are also bubble-traps. There’s a bit of flash in his eye-holes and along his jawline but this is quite normal. It just gets sanded off. Flash happens when a bit of resin leaks in between the two halves of the mould.

The important thing is: no bubbles are present in any of the parts we care about. Just the bits that get cut off.

Naturally, I’m still looking for a resin that gives me a bit more working time while still being opaque white. Until then, though, there are people patiently waiting for these doll heads and I must finish them! So this week will be a lot of gentle, careful sanding and casting the caps for the back of the heads. I hope to be shipping these beauties by the end of this week. Cross your fingers that nothing else goes wrong. (Please art gods, haven’t I been through enough with one project? Can’t you torture me with something new now?)

We also have a Sariel on the go! Working away at getting that first prototype mould done.

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Looks like a tasty sandwich of … actually, ew. No I wouldn’t eat that. Anyway. I’ve gotten the thing flipped over, all the clay cleaned off the latex, re-balanced on the foam board, and the “box” re-constructed around it. Also got some mould wax (separating agent) painted all over it so the latex shouldn’t stick to the other latex when I put it in. Hopefully this method will work out okay and I’ll be able to bring you more sword styles at a lower cost.

Speaking of lower costs! I’m working out some new ideas for making prototypes and putting out new styles for you guys. Here’s my chief problem right now: money. Silicone is craaaazy expensive but it’s something I can’t do without. The mother moulds that will create each beautiful sword that appears on my Etsy shop  has to be made of high-quality silicone or it will end up breaking down in a few months and I’ll have to make a new one. That’s not only a waste of money but it’s terrible for the environment! Resin is a bit cheaper than silicone but it’s still not just pocket change. Every mistake I make costs me money. Usually a lot of it.

My vacuum pump is limping along, slowly dying (because I’m an idiot and put the wrong kind of oil in it for a few months) while I try to work up the funds to replace it. My electric cooler is also dying a horrible noisy death. I’ve had to use it every day to keep my food cool because somebody on my floor keeps stealing my food from the break-room fridge. This leaves me without any lunch. 😦 There is nowhere nearby to buy grocery food, not to mention that, well, having a really tight budget means I can’t just eat at a restaurant or buy my lunch every day. So I’ve had to force my poor little cooler to work much harder than it was ever designed to do.

I’ve already had to downsize my workshop by more than half and now I have to carry water in from the bathroom because there’s no faucet and sink in my new room. I cannot work in any smaller space than this. I don’t have enough space to work on three projects at once. This means sitting, wasting time watching glue/paint/resin dry. I feel the squeeze guys. I really feel it. I’m doing my best to keep on working and making cool stuff, trying not to use “disposable” plastics or Styrofoam (which is cheaper but horrible for the environment), and keeping the quality of my products top-notch while still being affordable. It’s not easy.

Where does that put us in terms of getting cool swords (and now dolls!) into your hands? Well, I’m at the point where I need to sell swords in order to be able to afford the materials to make more swords. There’s a bunch of people who want swords, but they’re not interested in the Clariel model. Some want Gabriel, some want Sariel, some want Jahoel, and some even want a Michael. I want to make them! You want me to make them! Yes! So what we need to do is somehow get all the people together who want the same model of sword and get the project funded.

That … sounds like a Kickstarter! Ooooh. Could I? Should I? If I can just get the darn moulds made, making the actual swords is not so hard. I’ve already got lots of experience with that! But the funding … it’s so expensive for just one person alone to fund the project. Right now that one person, alone, funding each sword project is me. We’ve got to fix that so I can make some headway.

Give My Creations Life!

What a crazy week. I spent the whole of it waiting for a resin shipment to arrive so I could finish these doll heads. Due to a mix-up with the ordering (PayPal apparently farted or something) it will arrive this week instead.

But I didn’t spend all that time doing nothing!

I’ve got not one, but two new swords in the works.

Everybody remember the cool ring-sword Zaapiel that I made for a wedding?

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It’s making a comeback for a very special project!

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From humble beginnings traced onto a piece of foam insulation …

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To a cut and and honed profile …

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To a sleek shape ready for patching, sealing, and finally, its first moulding. But it will have to wait until my table is clear.

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THIS bad boy is currently taking up all the space! What’s all the pink stuff? That is light, air-dry clay that I use to fill voids in the insulation that I carve the first prototypes from. There’s always some air bubbles and cavities in foam insulation and this makes holes in the swords that I really don’t want. So I fill them before I seal them to ensure a nice even shape.

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Here’s Sariel chilling out in its moulding “box”. I’ve been experimenting with more flexible walls for the moulding boxes so that I don’t have to use as much silicone or other moulding compound. Most swords aren’t just big rectangles, so filling that extra space in the corners of the box is a lot of wasted material! I’m doing my best to reduce costs for crafting my pieces so that more people can afford them. This … isn’t easy. I have to spend a lot of time problem solving and trying out different things before I find something that actually works well.

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Part of that cost-cutting effort is right here in this “box”. I’m using liquid latex as a moulding compound. On the upside: liquid latex is cheap and also bio-degradable over time. On the downside: it takes many coats and takes a long time to dry between coats so what it saves me in cash, it costs me in hours. I’m currently trying to work out if it’s going to be worth it to do latex layers, or if I’m going to have to buy a ton of alginate and try to do it that way.

I haaaaate using non-bio-degradable materials for prototypes. It’s so bad for the environment to make something that’s going to last forever and then only use it once. The foam I’m using for my first prototypes isn’t bio-degradable (I think) but I have a huge slab of it so I have to use it up.  I’m still working out what I’m going to use instead after the foam is all gone.

Wish me luck everyone!

Longswords Anyone?

Just a wee update this morning to show you what I’m working on this week.

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It’s Sariel! Inspired by Isabelle’s glorious two-handed sword from the Mortal Instruments movie. 🙂 I’ve got all the initial carving done and the holes all patched up. (This insulation seems to have a lot of voids in it for some reason.) Now I just need to sand it and apply several layers of sealing on it before I can do the first moulding.

I’m hoping to have these available in time for Christmas. Wish me luck!

Big Changes Ahead

Hi guys! I have to try to show and tell you lots of stuff while being really quick cause I have to go move my workshop. YES! I am moving. From the 3rd floor to the 4th floor. LOL

Why?

My previous space was too expensive for me. Almost 600 euros a month. That, coupled with the cost of materials to make my shinies (silicone is ridiculously expensive, I’m not even kidding), and my vacuum pump dying and needing replacement (I’m degassing things in a couple stages as it limps along with its last gasps of life) I could not afford to stay there.

So: we’re going from 37 square meters down to 15 square meters. This is okay because I had way too much space to begin with. But … the new room also doesn’t have access to water. So I have to schlep a water reservoir from the bathroom to my workroom when I run out. Booo. Well, I guess I’m about to become very strong? Yay.

My wife helped me move all the things that needed two people to move yesterday (Sunday). Bless her heart for sacrificing a day off lifting and lugging with me.

Now, on to the stuff I’ve been working on! Quick quick GO!

I made a witchlight! Yay!

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It didn’t work! Boo.

I shaved it down.

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It … kinda works! Yay? Not good enough. I’ll keep trying!

Next thing GO!

Doll head made by Lost Chronicles prepped for moulding!

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Covered in blue goo!

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Mmmphhhrrmmph!

How did the moulding go? Don’t know! Not finished yet. Not touching it until it’s safely settled in the new workshop!

Next thing GO!

More carving done on Sariel!

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Yes! In about a month you will be able to get your hands on a glorious longsword like the one that Isabelle Lightwood wielded in The Mortal Instruments movie! Woo! Send thoughts n’ prayers that everything goes smoothly.

Okaygottarun wishmeluck! Aaaaaah bye!

Wait! I forgot.

Don’t forget I have a Clariel for sale on my Etsy! It could be yours! Grab it!

Okay now bye for real gotta move stuff!

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