Hey everyone! Thinking about a seraph blade for Christmas? I’ve just put my Shadowhunter swords on sale for Black Friday! Yaaay!
Hey everyone! Thinking about a seraph blade for Christmas? I’ve just put my Shadowhunter swords on sale for Black Friday! Yaaay!
Yeah, I didn’t make a post last week. It was a rough one. I finished all seven Malechai doll heads over the weekend (10th and 11th of November) and got them in the mail on Monday the 12th. I crashed for a couple of days because, hey, I hadn’t gotten my weekend yet at that point.
Sanded, cleaned, dried, packed in cotton batting (cause it’s bio-degradable!) and individual resealable bags. In a box lined with more cotton batting. Taped up, and shipped out!
Now, we’re trying to find out where it went.
Can I just go back to bed? This is not how I wanted to start this week.
Okay! Quick update before I go off to work: I’ve got all 7 heads and head caps casted for this beautiful boy.
They just need all the seams and whatnot sanded and an overall buffing so we have that nice skin-like texture overall. The whole surface of the doll should be an even matte texture so that any face-up or makeup jobs, tattooing or other detail work will actually stay put. If it’s too shiny, any kind of powders and most kinds of paints will just slide around on it and make a mess.
Also, the skin should be matte because … well, that’s what real, living skin looks like! That means sanding/buffing the surface of the doll in gentle circular motions with wet sandpaper or sanding pads, and a lot of patience. I just put on some nice peppy tunes and set an alarm every hour or so to remind myself to get up and stretch. 🙂 Otherwise I kind of hypnotise myself and forget to move for like three hours and then feel like I’m sixty years old all of a sudden.
More sword-related news:
Sariel is probably ready for its plaster prototype casting! Probably? Yes, probably. I’m trying a new moulding method here. It might completely flop. And by “flop” I mean literally flop. If the latex won’t hold its shape when I demould the foam prototype … well … I’ll have to re-mould it all over again. Let’s just pray that the demoulding process doesn’t destroy the foam prototype. If the latex mould doesn’t work and the foam prototype is destroyed, it means I have to carve an entirely new sword from scratch and start all over again. I’m not gonna lie, that might result in some tears. I’ve spent over a month on this thing.
In other, other news: expired resin. Again.
This is delamination. It’s flakiness on the surface of the piece you’ve cast. There aren’t any bubbles inside the piece. I can tell because it’s transparent and I can look inside it. It’s just the surface that has this weird frosty/snowflake pattern look. This can happen if there is moisture in the mould. (There wasn’t.) Or — you guessed it — the resin is no good.
This is the third time in as many months that I’ve gotten expired resin. Twice from Hardcore Craft and once from Hobby Point. In fact, this very resin that I’m holding in the picture is part of a replacement batch for expired resin. It’s also gone off.
This is preposterous. I don’t care how expensive shipping is from the United States to Finland, I’m buying from the manufacturer from now on. I can’t afford the wasted time. Every day I can’t work due to faulty materials costs me money. I don’t get paid for working. I only get paid when someone buys something. That means I have to be constantly making stuff. When I buy a batch of resin, I have to be sure that it’s a fresh batch that is going to work. I can’t afford to waste time making plastic waste to go in the trash.
Now, it’s time to get suited up and out the door. I’ve got some plaster to pick up on the way to the workshop so we can continue making magic! Wish me luck!
Yeah! I’m chewing my way through projects at the workshop. I’d love to be making progress faster but my goodness I will accept just moving forward as a success!
What have I got for you this week? Let’s have a look. I’m finally getting some perfect casts with the Malechai heads. Finally.
Dude that doesn’t look perfect. Well of course it doesn’t. The crud you see at the top of his forehead there is a bubble-trap. I had to make an extra-large one there because this resin hardens so crazily fast that I have to provide extra room for the bubbles to go. They just can’t escape the mould before the goo hardens. The blips on his ears are also bubble-traps. There’s a bit of flash in his eye-holes and along his jawline but this is quite normal. It just gets sanded off. Flash happens when a bit of resin leaks in between the two halves of the mould.
The important thing is: no bubbles are present in any of the parts we care about. Just the bits that get cut off.
Naturally, I’m still looking for a resin that gives me a bit more working time while still being opaque white. Until then, though, there are people patiently waiting for these doll heads and I must finish them! So this week will be a lot of gentle, careful sanding and casting the caps for the back of the heads. I hope to be shipping these beauties by the end of this week. Cross your fingers that nothing else goes wrong. (Please art gods, haven’t I been through enough with one project? Can’t you torture me with something new now?)
We also have a Sariel on the go! Working away at getting that first prototype mould done.
Looks like a tasty sandwich of … actually, ew. No I wouldn’t eat that. Anyway. I’ve gotten the thing flipped over, all the clay cleaned off the latex, re-balanced on the foam board, and the “box” re-constructed around it. Also got some mould wax (separating agent) painted all over it so the latex shouldn’t stick to the other latex when I put it in. Hopefully this method will work out okay and I’ll be able to bring you more sword styles at a lower cost.
Speaking of lower costs! I’m working out some new ideas for making prototypes and putting out new styles for you guys. Here’s my chief problem right now: money. Silicone is craaaazy expensive but it’s something I can’t do without. The mother moulds that will create each beautiful sword that appears on my Etsy shop has to be made of high-quality silicone or it will end up breaking down in a few months and I’ll have to make a new one. That’s not only a waste of money but it’s terrible for the environment! Resin is a bit cheaper than silicone but it’s still not just pocket change. Every mistake I make costs me money. Usually a lot of it.
My vacuum pump is limping along, slowly dying (because I’m an idiot and put the wrong kind of oil in it for a few months) while I try to work up the funds to replace it. My electric cooler is also dying a horrible noisy death. I’ve had to use it every day to keep my food cool because somebody on my floor keeps stealing my food from the break-room fridge. This leaves me without any lunch. 😦 There is nowhere nearby to buy grocery food, not to mention that, well, having a really tight budget means I can’t just eat at a restaurant or buy my lunch every day. So I’ve had to force my poor little cooler to work much harder than it was ever designed to do.
I’ve already had to downsize my workshop by more than half and now I have to carry water in from the bathroom because there’s no faucet and sink in my new room. I cannot work in any smaller space than this. I don’t have enough space to work on three projects at once. This means sitting, wasting time watching glue/paint/resin dry. I feel the squeeze guys. I really feel it. I’m doing my best to keep on working and making cool stuff, trying not to use “disposable” plastics or Styrofoam (which is cheaper but horrible for the environment), and keeping the quality of my products top-notch while still being affordable. It’s not easy.
Where does that put us in terms of getting cool swords (and now dolls!) into your hands? Well, I’m at the point where I need to sell swords in order to be able to afford the materials to make more swords. There’s a bunch of people who want swords, but they’re not interested in the Clariel model. Some want Gabriel, some want Sariel, some want Jahoel, and some even want a Michael. I want to make them! You want me to make them! Yes! So what we need to do is somehow get all the people together who want the same model of sword and get the project funded.
That … sounds like a Kickstarter! Ooooh. Could I? Should I? If I can just get the darn moulds made, making the actual swords is not so hard. I’ve already got lots of experience with that! But the funding … it’s so expensive for just one person alone to fund the project. Right now that one person, alone, funding each sword project is me. We’ve got to fix that so I can make some headway.
What a crazy week. I spent the whole of it waiting for a resin shipment to arrive so I could finish these doll heads. Due to a mix-up with the ordering (PayPal apparently farted or something) it will arrive this week instead.
But I didn’t spend all that time doing nothing!
I’ve got not one, but two new swords in the works.
Everybody remember the cool ring-sword Zaapiel that I made for a wedding?
It’s making a comeback for a very special project!
From humble beginnings traced onto a piece of foam insulation …
To a cut and and honed profile …
To a sleek shape ready for patching, sealing, and finally, its first moulding. But it will have to wait until my table is clear.
THIS bad boy is currently taking up all the space! What’s all the pink stuff? That is light, air-dry clay that I use to fill voids in the insulation that I carve the first prototypes from. There’s always some air bubbles and cavities in foam insulation and this makes holes in the swords that I really don’t want. So I fill them before I seal them to ensure a nice even shape.
Here’s Sariel chilling out in its moulding “box”. I’ve been experimenting with more flexible walls for the moulding boxes so that I don’t have to use as much silicone or other moulding compound. Most swords aren’t just big rectangles, so filling that extra space in the corners of the box is a lot of wasted material! I’m doing my best to reduce costs for crafting my pieces so that more people can afford them. This … isn’t easy. I have to spend a lot of time problem solving and trying out different things before I find something that actually works well.
Part of that cost-cutting effort is right here in this “box”. I’m using liquid latex as a moulding compound. On the upside: liquid latex is cheap and also bio-degradable over time. On the downside: it takes many coats and takes a long time to dry between coats so what it saves me in cash, it costs me in hours. I’m currently trying to work out if it’s going to be worth it to do latex layers, or if I’m going to have to buy a ton of alginate and try to do it that way.
I haaaaate using non-bio-degradable materials for prototypes. It’s so bad for the environment to make something that’s going to last forever and then only use it once. The foam I’m using for my first prototypes isn’t bio-degradable (I think) but I have a huge slab of it so I have to use it up. I’m still working out what I’m going to use instead after the foam is all gone.
Wish me luck everyone!
Okay, so I was trying out some resin from my local hobby shop. This resin is from Artidee, a German company. Cool. I like buying within the EU.
First thing I notice is that the hardener seems to have solidified? Oh, the package says it needs to be shaken if it’s been sitting for awhile. Okay. I shake it. Still has some flakes in it but I hope that will integrate when I mix it.
I go a head and pour it into the mould.
It FOAMS. It foams up out of the sprue, up out of the vents, out from between the mould seams. I had to tape down the central part of the mould there because it was LIFTING it up out of the socket! I have never seen a resin do this before. It wasn’t even hot! No steam. No weird smells. Just foaming like a maddened animal.
Naturally (or unnaturally), the doll head it produced was uh … interesting. What was happening? I thought maybe it was the bit of white dye I put in the resin so I tried casting it without the dye and putting it in the ComposiMold transparent mould just to see what it was doing. Well, it still foamed, and …
It’s crackling! It’s snap-crackle-popping like Rice Krispies! It continued to pop and crackle for HOURS after it cured. Sitting there … staring at me … asking “Why was I made … why … brought into this … eternal torment … what have you … done?”
Nope. Nope nope nope nope. Screw this. I’m going back to the Alumilite where it’s safe!
I’ve contacted the hobby shop in hopes that I can get an exchange or refund. The resin has obviously expired. I’m getting awfully tired of being sold expired products. I think I might actually write to Alumilite directly and ask them if there’s a way to tell how old a particular batch of resin is and, if there’s no reliable way to determine if its spoiled or not, buy directly from the manufacturer and just eat the shipping costs from America like a chump.
What else did I play with last week in the world of goo? Well, I used Alumilite Water Clear (my favourite resin) with some white resin dye. My hope was to make use of the Water Clear’s 15min pot time to get alllll those evil air bubbles out of the cast. Now, this worked well with a wee bit of dye. (Less than 1 gram.)
The one on the right there is how it came out. A kind of ghostly, ethereal whiteness. Slight translucence at the tips of the ears and just around the thin parts of the eye sockets. Cool! Buuuut not what I was supposed to make. I’m supposed to be making opaque white heads! Okay so I tried it with about 2-3 grams of dye.
Annnd it didn’t cure. See that sticky, goopy, melted-marshmallow stuff? Yeah. Uncured resin. And it’s exactly as sticky and messy as it looks. I have used a total of 3 litres of acetone cleaning up my experiments this past week.
It’s been a frustrating week guys. A very frustrating week. I ‘m just going to muck with my Sariel sword and witchlight prototype until my new shipment of white ALUMILITE RESIN comes in. No more messing around. We’re going to do this thing right.
Oh, uh, if I don’t post again in a week, please send an exorcist. The doll head probably got me…
Just a wee update this morning to show you what I’m working on this week.
It’s Sariel! Inspired by Isabelle’s glorious two-handed sword from the Mortal Instruments movie. 🙂 I’ve got all the initial carving done and the holes all patched up. (This insulation seems to have a lot of voids in it for some reason.) Now I just need to sand it and apply several layers of sealing on it before I can do the first moulding.
I’m hoping to have these available in time for Christmas. Wish me luck!